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Wonder Cements Ltd Line-V

Project Type: Ongoing

Nature of Work: Mechanical Erection and Structural Fabrication for the new clinker production line

Location: Nimbahera, Rajasthan

Project Duration: 24 -30 Months

Wonder Cements Ltd
Hapbco Construction

HAPBCO is collaborating with Wonder Cement Limited on the expansion of their Nimbahera facility in Rajasthan, specifically focusing on the development of Line-V. This project aims to augment the plant's clinker production capacity by 2.8 MTPA, increasing the total from 10.55 MTPA to 13.35 MTPA, and the cement production capacity by 2.5 MTPA, raising it from 19 MTPA to 21.5 MTPA. Additionally, the expansion includes the installation of a 12 MW Waste Heat Recovery System (WHRS) to enhance energy efficiency and sustainability.

Key Challenges

Executing construction activities without disrupting ongoing plant operations.

Seamlessly incorporating the WHRS into existing systems to optimize energy recovery.

Ensuring adherence to environmental and safety regulations throughout the expansion process.

Sustainability Features

Increased Production Capacity

Addition of 2.8 MTPA clinker and 2.5 MTPA cement production capabilities.

Sustainability Initiatives

Deployment of WHRS to reduce energy consumption and lower carbon emissions.

Advanced Technology

Utilization of state-of-the-art equipment to enhance operational efficiency and product quality.

Scope of Work

Mechanical Erection
Installation of new clinker production lines and cement grinding units.
Structural Fabrication
Construction of supporting infrastructure, including storage facilities and administrative buildings.
WHRS Integration
Implementing the 12 MW Waste Heat Recovery System to improve energy efficiency.
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