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  • Erection of 3MTPA Cement Plant for UTCL at Hirmi, Chhattisgarh

Erection of 3MTPA Cement Plant for UTCL at Hirmi, Chhattisgarh

Overview

HAPBCO successfully executed the erection of a 3MTPA cement plant for UTCL amid COVID-19 challenges.

Used Service

CEMENT PLANT

The outbreak of the COVID-19 second wave brought unprecedented challenges to the construction industry, disrupting supply chains, restricting workforce movement, and creating severe health risks. In the midst of these adversities, HAPBCO took on the ambitious task of constructing a 3 million-ton per annum (MTPA) cement plant for UltraTech Cement Ltd. (UTCL) at Hirmi, Chhattisgarh.

This project was not only a testament to HAPBCO’s engineering and project management expertise but also a demonstration of its resilience and adaptability in the face of a global crisis. Despite stringent lockdown measures, resource shortages, and health concerns, HAPBCO implemented robust safety protocols, optimized resource allocation, and leveraged advanced construction methodologies to keep the project on track.

Through strategic execution and an unwavering commitment to quality and efficiency, HAPBCO successfully completed the project within a record 12-month timeline, reinforcing its reputation as a trusted leader in large-scale industrial construction while ensuring adherence to strict health and safety standards.

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Challenge

✅ COVID-19 Restrictions: Movement restrictions and lockdowns created labor shortages, delaying operations.

✅ Resource Scarcity: Shortage of raw materials and oxygen cylinders hindered construction progress.

✅ Logistical Barriers: Supply chain disruptions caused delays in procuring essential equipment.

✅ Health & Safety Concerns: Ensuring worker safety amid the pandemic was a critical challenge.

Our solution

✅ Stringent Safety Protocols: Implemented health measures, social distancing, and regular medical check-ups.

✅ Optimized Resource Management: Efficient allocation of manpower and materials to maintain steady progress.

✅ Innovative Construction Techniques: Adopted advanced methodologies to accelerate project timelines.

✅ Robust Communication & Collaboration: Ensured seamless coordination between stakeholders to overcome disruptions.

Results:

✅ Timely Project Completion: Despite pandemic-related hurdles, the project was delivered within 12 months.

✅ Enhanced Operational Efficiency: Optimized workflows ensured uninterrupted cement production.

✅ Strengthened Market Position: Boosted UTCL’s production capacity, meeting growing market demand.

✅ Commitment to Sustainability: Aligned with environmental goals, reinforcing HAPBCO’s leadership in industrial construction.

Testimonials

What do people praise about Hapbco?

K C Birla

Senior Executive Director, Dalmia Cements (Bharath) Limited
I take this opportunity to complement HAPBCO for good work done especially in utilizing their full Capabilities in handling Complex Projects, with commitment and professionalism. HAPBCO's growth is exponential and it is evident from the way they have performed well in many projects and I am sure that they will continue to uphold their integrity and professionalism in their future endeavour to the satisfaction of all stakeholders and shall provide a platform to the next level of organizational growth.

S Ramarao

Chief Operating Officer Ambuja Cements Limited, ACC Limited, Adani Corporate House
It's with immense pleasure and pride that HAPBCO has partnered with us for 4 decades, excelling in Mechanical Erection and fabrication for large Cement plants. They've supported us steadfastly through challenging environments and recent projects are a testament to their achievements. With ongoing orders for the next two years, HAPBCO demonstrates remarkable commitment, delivering with precision, quality, and satisfaction. Their vision for exponential growth is evident in their established market position. This appreciation is a testament to their integrity and commitment, not mere motivation. Wishing them continued success with vigour and passion in their endeavours.

M. Mahendra Kumar

Chief Project Officer, UltraTech Cement Limited
It's with immense pleasure and pride that HAPBCO has partnered with us for 4 decades, excelling in Mechanical Erection and fabrication for large Cement plants. They've supported us steadfastly through challenging environments and recent projects are a testament to their achievements. With ongoing orders for the next two years, HAPBCO demonstrates remarkable commitment, delivering with precision, quality, and satisfaction. Their vision for exponential growth is evident in their established market position. This appreciation is a testament to their integrity and commitment, not mere motivation. Wishing them continued success with vigour and passion in their endeavours.

Anoop Kumar Saxena

Chief Executive Officer Vicat India operations
I extend my sincere appreciation and commendation to M/s. Hajee A.P. Bava & Co. Constructions Pvt. Ltd. for their exceptional efforts in completing projects ahead of schedule, achieving goals, and surpassing client expectations. They have set a benchmark in project execution within the industry. I urge you and your highly dedicated team to maintain your excellent skills in executing any entrusted projects to HAPBCO.

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