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Ultratech Cements Hirmi Cement Works- Line.2

Project Type: Completed

Nature of Work: Expansion of clinker and cement production capacity, power augmentation, and sustainability enhancements.

Location: Hirmi, Chhattisgarh Project Duration: 10 months

Capacity:

Hapbco Construction

HAPBCO is actively contributing to the expansion of UltraTech Hirmi Cement Works in Raipur, Chhattisgarh, a strategic move to triple clinker and cement production capacity. This Line 2 expansion aims to increase clinker capacity from 2.2 MTPA to 6.75 MTPA and cement capacity from 2.75 MTPA to 6.75 MTPA, addressing the growing demand for high-quality cement in India’s infrastructure sector.

The expansion also includes a Waste Heat Recovery Boiler (WHRB) system of 15 MW, an increase in captive power plant (CPP) capacity from 50 MW to 100 MW, and additional diesel generator (DG) sets expanding from 18 MW to 30 MW. With cutting-edge automation, sustainability measures, and energy-efficient operations, this project will enhance production efficiency while ensuring environmental responsibility. HAPBCO’s expertise in engineering, procurement, and construction (EPC) ensures seamless execution, making this expansion a milestone in UltraTech’s journey toward sustainable and high-capacity cement manufacturing.
 

With the Line 2 expansion, UltraTech Hirmi Cement Works is set to become one of the largest and most advanced cement manufacturing units in India. HAPBCO’s engineering expertise ensures seamless execution, reinforcing UltraTech’s commitment to quality and sustainability.

Key Challenges

Expanding without disrupting ongoing production.

Implementing advanced machinery and automation.

Ensuring energy efficiency with WHRB and emission controls.

Sustainability Features

Higher Productivity

Increased cement output to meet rising demand.

Energy-Efficient Design

WHRB system optimizing power consumption.

Sustainable Practices

Lower carbon emissions and improved fuel efficiency.

Scope of Work

Clinker & Cement Expansion
Construction of new kilns and grinding units.
Power Augmentation
Doubling CPP capacity and upgrading DG sets.
Waste Heat Recovery System
Installation of 15 MW WHRB for sustainability.
Automation & Monitoring
Integration of AI-driven process control systems.
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